Accelerating automotive innovation with artificial intelligence: from production to quality

THE PROBLEM

The analysis of 120+ Italian automotive companies reveals that 72% of manufacturers must face an accelerated digital transformation to remain competitive in a rapidly evolving market (source: ANFIA - National Association of the Automotive Supply Chain). With the shift towards electric vehicles, autonomous driving, and connected mobility, the automotive sector is undergoing a revolution that requires a radical rethinking of production processes and quality management.

The most recent and common challenges in the sector:

  • Quality control complexity: manual inspection reaches a maximum accuracy of 70-80%, with non-conformity costs impacting up to 18% of revenue
  • Pressure on production costs: a 40% increase in raw material costs over the past two years, combined with energy costs, erodes margins by 20-25%
  • Inefficiencies in the supply chain: interruptions and delays impacting production with line stoppages
  • Constant technological evolution: the need to quickly adapt production processes for new technologies (EV, ADAS) with high reconfiguration costs

THE SOLUTION

We implement an Automotive Intelligence system that transforms production process segments into a data-driven environment, where every stage is optimized and monitored in real time.

The integrated technology stack we have developed:

  • Quality Control: computer vision system that inspects 100% of components with >99.8% accuracy, reducing defects by 45% and non-conformity costs by 35%
  • Predictive optimization: ML algorithms that optimize production parameters in real time, increasing efficiency by 30%
  • Intelligent Supply Chain: end-to-end forecasting and monitoring that reduces interruptions by 55% and improves production planning by 40%
  • Smart Production: adaptive system that optimizes scheduling by considering multiple variables (materials, energy, labor) reducing operating costs by 25%

The distinctive enterprise-ready methodological approach allows integration with existing systems (MES, PLM, ERP...) and guarantees verified scalability across multiple production lines.

CASI D'USO

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Why Choose Aidia

Choosing Aidia means relying on experts in the field of Artificial Intelligence, Data Science, and Big Data.
Our team is made up of Machine Learning experts, passionate about the most innovative technology and advocates of meticulous techniques. We believe in continuous renewal and are committed to guiding businesses through their digitalization and efficiency processes.
AVA was born from the fusion of these ideas: useful, functional, innovative; it is the simplification tool that increases work efficiency. Trust our tools. Trust the future of innovation.
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